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Our Product

Caterpillar India (p) Ltd, Thiruvallur
1035 Light Weight Body - 4460Kgs

Lift Arm Assembly - 958 kgs
Casting & 45mm Profile plate welding, Machining, Cleaning & Painting

ront Frame Assembly - 1012 kgs
Fabrication, Machining, Cleaning & Painting

Seamless Steel Tube Plant (SSTP), BHEL, Trichy
Strech Reducing Mill (SRM) Housing - Import Substitute item - Earlier importred from Germany.
Highly Critical & Accuracy Equipment consists of Steel Casting, Bevel Gears, Shafts, Rollers,
Bearings, Coolings Systems.
The three rollers at 120o apart decides the OD of Tube to br manufactured in a Hot Mill.

Seamless Steel Tube Plant (SSTP), BHEL, Trichy
Strech Reducing Mill (SRM) Housing - Import Substitute item - Earlier importred from Germany.
Highly Critical & Accuracy Equipment consists of Steel Casting, Bevel Gears, Shafts, Rollers,
Bearings, Coolings Systems.
The three rollers at 120o apart decides the OD of Tube to br manufactured in a Hot Mill.

RRB Energy Ltd., Chennai
Nacelle Bed Frame - Import Substitution Item
Job involves - Rectangular Hollow Section materila import from CORUS TUBES - UK, Profile burning of plates, Welding, MPI, Hot Dip Galvanising & Machining.

VESTAS WIND TECHNOLOGY (P) LTD., CHENNAI
Top Flange : 1600*500 ht - Shell Rolling, Welding with Forged Ring, UT & Machining.
WEG Tower's Topmost flange on which the Nacelle Frame is mounted.

VESTAS WIND TECHNOLOGY (P) ,LTD., CHENNAI
Nacelle Bed Frame - Front End - SG Iron Casting
Machining, Blasting & Painting

NEPC, Chennai
Hub - SG Iron Casting
Machining - Boring, Drilling & Tapping of three sides at 120o apart.
3 FRP Blades of the WEG are mounted to the HUB on top of the tower.

Indira Gandhi Centre for Atomaic Research (IGCAR), Kalpakkam
Re-Conversion Glove Box - Used in Radioactive Area
Manufacture & Supply with SS316 sheets & plates, Safety Glasses.
1005 GTAW process, 100% LPI, Vacuum Testing of the whole chamber.

Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam
100mm plate profile burning, profile machining - Used for handling fuel rods in Radioactive Area

Audco Inida Ltd., Chennai
Machining of various size valves from 6" to 48".
Material - Steel Casting like Weldable Carbon Body (WCB), SS, etc.

Audco Inida Ltd., Chennai
Machining of various size valves from 6" to 48".
Material - Steel Casting like Weldable Carbon Body (WCB), SS, etc.

Transformers & Electricals Ltd., Kerala, (TELK)
Base Case - 145kva & 245 kva - Import Substitute Item. Earlier imported from Hitachi, Japan Manufacture & supply - Procurement & Testing of Sailma 350 grade pplates, Welding, Hydro Testing @ 30kg/cm2 Stress Relieving, Blasting & Epoxy Primer Painting, Machining, Freon Gas Leak Test @ 8 kg/cm2, Cleaning & Finish Epoxy Painting & Paint Peel Off testing.

Transformers & Electricals Ltd., Kerala, (TELK) Base Case - 145kva & 245 kva - Import Substitute Item. Earlier imported from Hitachi, Japan Manufacture & supply - Procurement & Testing of Sailma 350 grade pplates, Welding, Hydro Testing @ 30kg/cm2 Stress Relieving, Blasting & Epoxy Primer Painting, Machining, Freon Gas Leak Test @ 8 kg/cm2, Cleaning & Finish Epoxy Painting & Paint Peel Off testing.

High Pressure Boiler Plant (HPBP), BHEL, Trichy

Ø273 OD*40 tk *15480mm long HEADER. Total no. of stubs - 172. Ø127OD*11.5 tk – Straight stubs – 36 no.’s Ø76.1OD*7.1 tk – Bent stubs – 71 no.’s, Straight stubs – 65 no.’s 100% X-Ray quality on Butt Joints ( GTAW Process ) Hydro Test at 300 kg/cm2

High Pressure Boiler Plant (HPBP), BHEL,

Trichy Ø63.5OD * 5.6tk * 24000 mm long PANELS # of Tubes – 22 Fin size – 12.7w * 24000 mm long * 6mm tk 100% X-Ray quality on Butt Joints ( GTAW Process ) Fillet weld of Tubes & Fins by GMAW Process using Argon & CO2 Mixture Hydro test at 300kg/cm2

BAY FORGE LTD, Chennai for L&T, Hazira

Reducing Flange ( 40” * 20” ) - Alloy Steel Forging Raw material wt – 6700 kgs, Finished wt – 4290 kgs. Material removal – 2410 kgs. PCD Holes – Ø 92 * 290 long - 24 no.’s

BAY FORGE LTD, Chennai for VSSC Space Research Centre

Convergent Nozzle – Alloy Steel Forging M/C’ing in 2 stages – Pre Heat Treatment & Proof Machining Stage Raw material wt – 1500 kgs, Finished wt – 270 kgs. Material removal – 1230 kgs.

BAY FORGE LTD, Chennai for BHEL, Hyderabad
End Cover Flange - Carbon Steel Forging Raw Material wt – 4715 kgs, Finished wt – 2820 kgs, Material Removal – 1895 kgs.

BAY FORGE LTD, Chennai for GE, ITALY

Fly Wheel Forgings for Thermal Power Plant Equipments – Alloy Steel Forgings. M/C’ed in 3 stages – Pre Heat Treatment, UT & Proof M/C’ing Stage Profile m/c’ing on both the surfaces. From Ø662OD to Ø956OD, thickness from 82mm to 175mm.

BAY FORGE LTD for GE, ITALY
Distance Piece forging – Alloy Steel Forging M/C’ed in 3 stages – Pre Heat Treatment, UT & Proof M/C’ing Stage Profile m/c’ing on OD & both the surfaces.

RRB Energy Ltd., Chennai
Traverse - Import Substitute Item Job involves – Material procurement & Testing, Profile burning of 100mm tk plate, Welding, MPI, Hot Dip Galvanising, & Machining.

Diamond Engineering for METSO, Gurgaon

Inline boring at 4 locations, Drilling & Tapping works